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C0570 — Brake Booster Travel Sensor Circuit High

Generic OBD-II · all makesChassis

C0570 indicates that the voltage signal from the brake booster travel sensor is above the expected range. The sensor tracks the position or travel of the brake booster diaphragm or push rod to help regulate brake assist. A circuit-high reading usually results from an electrical fault such as a short to power or a failed sensor, rather than a true mechanical over-travel condition.

Symptoms

What causes it — most likely first

1. Faulty brake booster travel sensor

The sensor's internal circuitry can fail and lock the output signal near supply voltage, causing a persistent high reading even when the booster is at rest.

2. Short-to-voltage in the signal circuit

A rubbed-through or melted wire can contact a voltage source, forcing the sensor signal line high independent of actual booster position.

3. Corroded or damaged electrical connector

Moisture, bent pins, or poor contact at the sensor or harness connector can create abnormal resistance and raise the circuit voltage beyond the calibrated threshold.

4. Brake booster internal mechanical fault

Binding, a broken return spring, or diaphragm damage can hold the sensor in a physical position that generates a voltage above the valid operating window.

5. Control module input circuit failure

In rare cases, an internal fault in the receiving module's analog input can misread a normal sensor signal as high, but this should only be considered after wiring and sensor faults are eliminated.

How it's diagnosed

  1. Record freeze frame data and confirm C0570 resets during a key-on, brake-applied, or road-test sequence.
  2. Inspect the sensor, connector, and nearby wiring for physical damage, corrosion, or contact with exhaust or rotating components.
  3. Unplug the sensor and measure signal circuit voltage; if the voltage remains high with the sensor disconnected, trace and repair the short-to-power in the harness.
  4. Back-probe the sensor signal wire and monitor voltage while actuating the brake pedal; compare the sweep to specifications and replace the sensor if it sticks high or jumps erratically.
  5. Verify the sensor reference voltage and ground circuits are within specification and free of excessive resistance.
  6. If all electrical and mechanical tests pass, evaluate the control module input circuitry before condemning the module.

Code facts & related codes

SystemChassis
StandardizationSAE generic — identical on every make

Frequently asked

Is it safe to drive with C0570?

Short trips may be possible, but brake assist or electronic stability functions may be degraded; the issue should be diagnosed soon to ensure safe braking performance.

Should I replace the PCM or brake module for this code?

No. The control module is rarely the actual cause; most instances are resolved by repairing the sensor, wiring, or connector. Module replacement is usually unnecessary and should be a last-step diagnosis.

Can a vacuum leak cause a travel sensor circuit high code?

A vacuum leak affects assist level but does not typically raise the sensor circuit voltage; this code is primarily electrical, so focus on the sensor and wiring first.

Why does the sensor voltage read battery voltage all the time?

A signal wire shorted to a power source or an internally shorted sensor will pull the circuit to system voltage, which the module interprets as a circuit high fault.