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U3520 — High Voltage System Interlock Circuit E High

Manufacturer-specificNetwork / communication

U3520 indicates a fault in the high voltage interlock circuit that monitors the vehicle's safety isolation. The control module detects an abnormal voltage condition in this safety loop and stores the code.

Symptoms

What causes it — most likely first

1. Faulty high voltage interlock switch

The interlock switch monitors the HV system’s safety circuit; a failed switch or sensor can trigger U3520.

2. Damaged or corroded HV interlock wiring/connector

Wiring harness damage, corrosion, or loose pins in the interlock loop can cause a high voltage fault.

3. High voltage battery control module failure

A malfunction in the module that manages the HV interlock can generate the fault, though this is less common.

4. Improper HV system shutdown after service

If service was performed without properly resetting the interlock, the circuit may remain faulted.

5. Powertrain control module (PCM) fault

A PCM issue can cause the code, but it is rare; the module is considered only after other components are verified.

How it's diagnosed

  1. Perform a visual inspection of the high voltage interlock wiring harness and connectors for damage or corrosion.
  2. Measure continuity and resistance of the interlock circuit using a multimeter.
  3. Scan live data to verify HVIL status while the vehicle is powered.
  4. Test the interlock switch operation by manually activating/deactivating it if service manual permits.
  5. Check related fuses and the high voltage battery control module for proper voltage and signals.
  6. If all hardware checks are clear, evaluate the PCM for fault codes and consider replacement only as a last resort.

Code facts & related codes

SystemNetwork / communication
StandardizationManufacturer-specific (P1/B1/C1/U1)

Frequently asked

Can I replace the PCM to fix U3520?

No, in most cases the PCM is not the cause; the issue is usually a wiring fault or a defective interlock switch.

Is this code serious?

It indicates a fault in the high voltage safety circuit; the vehicle may enter limp mode and should be inspected promptly.

Will the code clear after the repair?

Yes, after the fault is resolved and the system is reset, the code will clear.

Do I need to disconnect the battery before working on the interlock?

Yes, safety precautions require disconnecting the high voltage system before working on interlock components.