GMC TruckSavana AWD2004Overview/gmc-truck/savana-awd/2004/base/

2004 GMC Truck Savana AWD

Factory specifications, fluid capacities, torque values, EPA fuel economy and the federal safety record for the 2004 Savana AWD.

The 2004 GMC Truck Savana AWD takes 4.5 qt of 5W-30 engine oil.

Model year2014200820052004

Quick specs

Fluid capacities, tune-up values and fuel economy at a glance.

Engine oil capacity4.5 qtOEM · verified
Engine oil type5W-30 APIOEM · verified
Lug nut torque140 ft-lbsOEM · verified

Fitment & sizes

Replacement part sizes and factory part numbers — battery, bulbs, filters and belts.

From the factory this vehicle uses a BCI 78 · 600 CCA battery, OE oil filter 12731172. Note the factory fuel filter is now discontinued — plan on a superseded or quality aftermarket equivalent, which the part pages below list where known. Each part links to every other vehicle that shares it, so a part you already stock may fit more of your fleet than you'd expect.

Battery groupBCI 78 · 600 CCAOEM · verified

OE service part numbers OEM · verified

Engine oil filter12731172 alt 25322835
Engine air filter22909882
Fuel filter25171792 discontinued
Spark plug12621258 alt 12681665
Battery88866306 alt 88866305
Front wiper blades15214346
Serpentine belt12576447 alt 12637204
Thermostat12600171 alt 12632948

Service quick specs OEM factory data

Capacities, torques and tune-up values from the factory service manual.

This engine holds 4.5 qt of 5W-30 API engine oil, 80W-90 · GL-5 in the differential, DOT 3 brake fluid. Torque lug nuts to 140 ft-lbs, the oil drain plug to 18.0 ft-lbs. The firing order is 1-8-7-2-6-5-4-3. Note the cylinder-head bolts finish on a torque angle (torque-to-yield) — they stretch permanently and should be replaced, not reused, during any head service.

Lubricants & capacities

Automatic Transmission FluidATF
Automatic Transmission Fluid Capacity7.4
Brake FluidDOT 3
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity6.6 qt
Differential Gear Oil80W-90 · GL-5
Differential Gear Oil Capacity5.5 qt
Engine CoolantDEX-COOL OR EQUIVALENT

Engine torques

Cylinder Head StepsInstall the NEW cylinder head bolts.
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Oil Pan Drain Plug18.0 ft-lbs
Engine Valve Cover Bolts9.0 ft-lbs

Chassis torques

Leaf Spring to Axle (U-bolts)103.0 ft-lbs
Leaf Spring to Chassis Bracket107.0 ft-lbs
Leaf Spring to Rear Shackle66.0 ft-lbs
Leaf Spring Rear Shackle to Chassis Bracket66.0 ft-lbs
Lug Nuts140 ft-lbs
Transfer Case Fill Plug18.0 ft-lbs
Transfer Case Drain Plug18.0 ft-lbs
Front Wheel Hub155 ft-lbs

Ignition

Cylinder Firing Order1-6-5-4-3-2
Cylinder Firing Order1-8-7-2-6-5-4-3
Cylinder Firing Order1-6-5-4-3-2
Cylinder Firing Order1-8-7-2-6-5-4-3
Cylinder Firing Order1-8-7-2-6-5-4-3
Spark Plug ManufacturerAC Delco
Spark Plug Gap0.060 in
Spark Plug Torque11 ft-lbs

Battery & A/C

RefrigerantR134a
Refrigerant Capacity2.00 lbs
Oil GroupPAG
Oil Type46
Oil Capacity8.00 oz
Standard BCI Group Number78
Standard BCI Cranking Performance600 cca
Optional BCI Group Number79

Service checks

Pressure Test15 psi
Radiator Cap Pressure Relief15 psi
Thermostat Opening Temperature188-206 °F
Fuel Pump Pressure Minimum62.0 psi
Key ON Engine OFF (KOEO)55-62
RPM45-59 @ Idle rpm
Fuel Pump Pressure Minimum62.0 psi
Key ON Engine OFF (KOEO)55-62

Brakes

Torque Caliper to Bracket80 ft-lbs / 31 ft-lbs
Torque to Knuckle129 ft-lbs / 221 ft-lbs
Minimum Pad ThicknessFront: 0.030; Rear: 0.030 specification
Rotor Max Parallel Variation0.001 in
Rotor Runout Limit0.005 in
Rotor Nominal Thickness From1.142 in / 1.181 in / 1.496 in
Rotor Nominal Thickness To1.142 in / 1.181 in / 1.496 in
Rotor Minimum Machining1.102 in / 1.142 in / 1.457 in

Multi-step torque procedures OEM · verified

Cylinder Head — tightening sequence 4 stages
1all bolts22 ft. lbs
2long bolts75 degrees
3medium bolts65 degrees
455
Cylinder Head — tightening sequence 5 stages
1M11 bolts22 ft. lbs
2M11 bolts-90 degrees90 degrees
3M11 bolts 1-890 degrees
4M11 bolts 9 and 1050 degrees
522
Cylinder Head — tightening sequence 5 stages
1M11 bolts22 ft. lbs
2M11 bolts-90 degrees90 degrees
3M11 bolts 1-890 degrees
4M11 bolts 9 and 1050 degrees
522
Cylinder Head — tightening sequence 1 stages
1all bolts22 ft. lbs
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
122.0
Intake Manifold to Engine Bolts — tightening sequence 1 stages
17.4
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
118.0
Intake Manifold to Engine Bolts — tightening sequence 1 stages
17.4
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
118.0
Intake Manifold to Engine Bolts — tightening sequence 1 stages
17.4
Exhaust Manifold to Cylinder Head Bolts — tightening sequence 1 stages
122.0

Factory maintenance schedule OEM · verified

Normal service, condensed from the factory interval matrix.

Under the factory schedule, replace the spark plugs every 100,000 mi; coolant at 150,000 mi. The big-interval services (at 150,000 mi for coolant, and the transmission fluid) are the ones owners most often skip — on a lower-mileage example, assume the original fluids are still in it and check them first.

Every 7,500 miDifferential (inspect fluid level) · Fuel Line (inspect) · Fuel Tank Filler Cap O-Ring (inspect)
Every 15,000 miFuel Filter Water Separator (drain)
Every 25,000 miExhaust System (Complete) (inspect) · Fuel System (inspect) · Wheel Bearing (repack)
Every 50,000 miFuel Evaporative Emission Control System (inspect)
Every 60,000 miFuel Filter (replace)
Every 100,000 miSpark Plug Wires (inspect) · Spark Plugs (replace) · Transmission Fluid & Filter (replace)
At 150,000 miAccessory Drive Belt (inspect) · Engine Coolant System (drain, flush & refill)

Common OBD-II trouble codes

The most common OBD-II codes for this vehicle's emissions system. These are standardized SAE J2012 definitions, not vehicle-specific fault reports.

P0420
Catalyst system efficiency below threshold — Bank 1
P0300
Random / multiple cylinder misfire detected
P0171
System too lean — Bank 1
P0455
Evaporative emission system leak detected — large leak
P0128
Coolant thermostat below regulating temperature
P0442
Evaporative emission system leak detected — small leak

VIN tools

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VIN
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Vehicles with shared specs

Find every vehicle that shares this one's battery, bulbs, oil capacity, platform or parts.

Reference guides

Cross-vehicle references for the kinds of data on this page.

Frequently asked

How much oil does the 2004 Savana AWD take?

4.5 qt of 5W-30 API, per the factory manual.